SCRIM-REINFORCED COMPOSITES MAT FOR CARPET TILES

A carpet tile includes a textile top member and a cushion mat that is coupled with the textile top member via a thermoplastic material. The textile top member includes carpet yarns and a backing that is coupled with the carpet yarns so that the backing structurally supports the carpet yarns. The cushion mat includes a polymeric material component having polymer fibers that are randomly oriented and entangled together and a scrim reinforcement that is disposed within the polymeric material component. The scrim reinforcement reinforces and stabilizes the polymeric material component and is entirely covered and concealed by the intermeshed polymer fibers.

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A carpet tile comprising: a textile top member including: carpet yarns; and a backing that is coupled with the carpet yarns so that the backing structurally supports the carpet yarns; and a cushion mat coupled with the textile top member via a thermoplastic material, the cushion mat comprising: a polymeric material component comprising polymer fibers that are randomly oriented and entangled together; and a scrim reinforcement that is disposed within the polymeric material component so that the scrim reinforcement is entirely covered and concealed by the entangled polymer fibers to prevent the scrim reinforcement from exposure to a user, the scrim reinforcement being configured to mechanically reinforce and stabilize the polymeric material component and carpet tile.

 

 

A method of manufacturing a carpet tile comprising: providing a cushion mat comprising: a polymeric material component comprising polymer fibers that are randomly oriented and that are entangled together; and a scrim reinforcement that is disposed within the polymeric material component to mechanically reinforce and stabilize the polymeric material component, the scrim reinforcement being disposed within the polymeric material component so that the scrim reinforcement is entirely covered and concealed by the entangled polymer fibers to prevent exposure of the scrim reinforcement to a user; and coupling the cushion mat to a textile top member of the carpet tile via an adhesive material, the textile top member comprising: carpet yarns; and a backing coupled with the carpet yarns; wherein the adhesive material penetrates into the entangled polymer fibers of the polymeric material component to couple the cushion mat to the textile top member of the carpet tile.

 

Shanghai Ruifiber Industry Co.,ltd is the 1st manufacturer who produce laid scrim in China since 2018. So far, we’re able to produce around 50 different items for different areas. The main prodcuts including polyester laid scrims, fiberglass laid scrims, triaxial scrims, composites mats etc.

 

If you are looking for the reinforcement solution, please just contact us.——www.rfiber-laidscrim.com